Solutions

Cranktrain

Optimize crankshaft performance with GT-SUITE's comprehensive cranktrain toolbox. Predict dynamics, balance, torsional vibration, bending stresses, and bearing loads directly from CAD models for superior engine reliability.

Solution Overview

Variety Of Practical Engineering Analyses

In addition to crankshaft definition with basic dimensions and material properties, GT-SUITE offers a streamlined process for importing solid models to extract key geometry, mass and moments of inertia.  The crankshaft can easily be switched between rigid, torsional and bending models for balance, vibration and stress evaluation respectively.

The cranktrain application supports a library of bearing models of various levels of fidelity from basic mobility to formal EHD solutions.

Additionally, skirt and ring models are available for preliminary friction prediction and evaluation at the concept phase.

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Application Highlights

Cranktrain Modeling Capabilities

  • Expert-system cranktrain toolbox (piston, conrod, web, etc. ) for easy layout of any (I, V, W) cranktrain
  • Rigid, torsional and 3D-bending analysis modes
  • Rigid kinematics, forces, torques, bearing loads
  • Engine unbalanced forces moments, balance shafts
  • 3-D Block vibrations and mounting system analysis
  • Crankshaft torsional vibrations (time and frequency domain)
  • Viscous, rubber dampers, vibration isolators
  • Crankshaft 3D bending: dynamic or quasi-static, crankshaft durability
  • Main and conrod bearings analysis (orbits, MOFT, flow, temperature, friction)
  • Predictive friction models for bearings, rings, piston
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Advanced Cranktrain Capabilities

Optimize crankshaft performance, durability, and NVH analysis with advanced simulation tools designed for complex engine development workflows.

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High-Performance Solver Engine

Six ODE integrators deliver fast run times across a wide range of simulation conditions, with implicit schemes that handle the numerical stiffness inherent in 3D bending dynamics without sacrificing stability or accuracy.

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Automated Crankweb Compliance Extraction

Crankweb beam compliances for 3D bending analysis are extracted automatically from 3D FEA static results, eliminating manual data preparation and reducing the risk of modeling errors at the geometry-to-simulation interface.

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3D Crankshaft Durability and Reliability Analysis

A complete 3D stress state is reconstructed for each crank throw using linear superposition of FEA unit-load results, enabling fatigue life prediction, Equivalent Fully Reversed stress calculation, and statistical reliability assessment in a single workflow.

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Physics-Based Elastomer Damper Modeling

Viscous and rubber torsional dampers are modeled using a Maxwell solid formulation, providing accurate frequency-dependent damping behavior essential for crankshaft NVH and durability evaluations.

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Unified Time and Frequency Domain Analysis

Crankshaft torsional and bending analyses are solved with consistent formulations in both the time and frequency domains, allowing engineers to select the most efficient approach for each application without compromising result compatibility.

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Steady-State and Transient Simulation Support

Both steady-state and transient operating conditions are supported within a single modeling environment, enabling engineers to evaluate crankshaft behavior across the complete range of engine operating scenarios without rebuilding models.

Cranktrain FAQs

Find answers to common Cranktrain simulation questions.

  • What types of crankshaft analysis does GT-SUITE support, and how do I choose the right one?

    GT-SUITE offers three analysis modes: rigid, torsional, and 3D bending. Each mode is suited to a different stage of development or level of detail required. Rigid analysis is the starting point for forces, bearing loads, and torque distribution. Torsional analysis focuses on vibration behavior, while 3D bending is used for crankshaft durability and stress evaluation. The model can be switched between modes without rebuilding the system, making it easy to progress from concept through detailed validation.

  • Can GT-SUITE assess crankshaft fatigue and durability, and does it support industry standards?

    Yes. GT-SUITE supports 3D stress and fatigue analysis using FEA unit-load stress recombination and includes a dedicated workflow for crankshaft evaluation in accordance with the IACS M53 standard. The M53 analysis combines rigid bending results with frequency-domain torsional analysis to produce an equivalent alternating stress, which is then compared against the fatigue strength of the selected material. This makes it well suited for marine and large-bore engine certification programs.

  • How does GT-SUITE handle the interaction between crankshaft flexibility and bearing performance?
    In 3D bending mode, the beam and bearing models are solved simultaneously as a fully coupled system. Crankshaft deflections and bearing eccentricities are computed together at every time step rather than in sequence. This coupling is important for accurate prediction of minimum oil film thickness, bearing loads, and friction, particularly in engines where shaft flexibility significantly influences bearing behavior.
  • Can the cranktrain model be connected to other engine and drivetrain systems in GT-SUITE?

    Yes. The Cranktrain application is designed to operate as part of a fully integrated system model. It connects directly with GT-POWER for combustion and torque inputs, as well as with lubrication circuits, valvetrain systems, timing drives, and vehicle drivetrains within the same simulation environment. This allows engineers to evaluate interactions such as combustion-induced torsional excitation, oil supply effects on bearing performance, and drivetrain recoil loads without transferring data between separate tools.

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